Teak Deck Removal

We started by taking out all the teak screws, breaking about 40% of them in the process. I had read accounts of removing the teak but found the reality to be much harder. Especially with the temperatures in the 90s and the humidity hovering around 80%. We finally resorted to using 1-1/2” wood chisels and hammers. The teak came up in short pieces, along with fiberglass that hadn't been wetted enough in the layup. The teak had been glued down with the 1980s version of 3M 5200, and it was still tacky in 2015.


I removed all the broken screws by digging them out with a Dremel tool and small needle-nosed vise grips. Next was scraping as much adhesive off as possible. Then came chamfering the holes with a countersink, and filling them all with resin. Then came an acetone wash, and finally we ground the deck smooth in preparation for fitting the nonskid panels.
                                                Here's where it all began...
                                      Little did we know what lay ahead of us
                                     First the teak, then the screws, then the glue
                               Then the holes were filled and the deck was sanded
                                               Ready for the nonskid panels

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